X7056 – Automatic in-line 3-D X-ray inspection highest inspection depth option with AOI integration
Bestseller among the in-line X-ray systems
- Inspection of electronic assemblies populated on one or both sides
- Greatest flexibility through 2-D, 2.5-D or 3-D AXI
- Highest detail accuracy and fault coverage
- Wide selection of automated X-ray analyses
- IPC-compliant inspection library
- Best in-line AXI resolution on the market
- Optional AOI integration with no loss of speed
- Inspection program optimization with Integrated Verification
- Height measurement of components
- Reading data matrix code, bottom up
- Simple operation and inspection program creation with EasyPro/vVision-ready
- Optional: Open or sealed X-ray tube
- Minimum footprint in-line
- Complete system compatibility with the entire Viscom system range
- Global libraries, global calibration
- Traceability, SPC, verification, offline programming
- Customer-specific software adaptation
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Insufficient solder |
Excessive solder |
Missing solder |
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Solder bridge/short |
Tombstone |
Lifted lead |
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Soldering error |
Non-wetting |
Contamination |
Offset print |
Smearing of paste |
Paste shape defect |
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Missing component |
Polarity |
Misplaced component |
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X placement |
Y placement |
Rotation |
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Broken component |
Wrong component |
Flipped component |
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Billboarding |
Excess component |
Form defect |
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Bent lead |
Damaged lead |
THT solder joint fillet |
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Voids |
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Optional: |
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Surface inspection |
Circumference defects |
Wicking up effect |
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Electronic color codes |
OCR |
Solder balls/splash |
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Blow holes |
BGA head in pillow |
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- Freely configurable interfaces to connect various modules
- Communication with MES systems
- Label printers and bad board markers control
- Intelligent FIFO buffer control
- Preparation, storage and printing of error logs
- Flexible single- and multi-line utilization of the classification station
- Management monitoring through Viscom SPC
- Automated grayscale value calibration to ensure consistent inspection results
- Selective X-ray inspection for process optimization (AXI-OnDemand)
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X7056 variants |
AXI, AOXI |
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Inspection concept |
AXI: 2-D-AXI, 3-D-AXI AOXI: 2-D-AXI + AOI, 3-D-AXI + AOI |
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X-ray technology |
X-ray tube: Closed X-ray tube High voltage: 60 - 130 kV Tube current: 50 - 300 μA Detector: Viscom 2-D, 2.5-D and 3-D detector, 12 bit grayscale depth Pixel size: 5, 7 or 10 μm per pixel, switchable Z-axis adjustment: Powered Z-axis tube adjustment X-ray cabinet: Designed as a full protection cabinet according to the RöV (German X-ray regulations) dated 30.04.2003 and US standard 21CFR §1020-40 and further international standards, leakage radiation < 1μSv/h |
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Optical camera technology |
Camera module 8M: 8M technology with OnDemandHR Field of view: 57.6 x 43.5 mm (2.3" x 1.7") Number of mega pixel cameras: 2 - 12 Resolution (orthogonal): 23.4 μm, 11.7 μm (switchable) Resolution (angled view): 16.1 μm, 8.05 μm (switchable) |
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Software |
User interface: Viscom EasyPro/vVision ready Verification station: Viscom HARAN/vVerify ready) SPC: Viscom SPC (statistical process control),open interface (optional) Remote diagnosis: Viscom SRC (software remote control) (optional) Off-line programming: Viscom PST34 (external Programming station) (optional) Systematic Defect Analysis and Continuous System Monitoring: Viscom PDC (ProcessDataControl), TCM (TechnicalChainManagement) |
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System computer |
Operating system: Windows® Processor: Intel® Core™ i7 |
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PCB handling |
PCB dimensions (3-D X-ray inspection: dimensional restrictions may occur) X7056RS: 450 x 350 mm (18.0" x 13.8") (L x W) X7056RL: 610 x 508 mm (24.0" x 20.0") (L x W) Transport height: 870 to 960 mm ±20 mm Width adjustment: Automatic with set-up Handling unit: Gantry system with maintenance-free high speed drives Dual track operation: Optional with external PCB modules PCB clamping: During inspection PCB edge clearance: 3 mm (0.12") Upper transport clearance: 35 mm (1.38") Lower transport clearance: 50 mm (1.97") |
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Inspection speed |
AOI: Typical 20 – 40 cm²/s AXI: Depends on application |
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Other system data |
Interfaces: SMEMA, SV70, customer specific Power requirements: 230/400 V (208/400 V US), different voltages by request, 3 phases, 50/60 Hz, 5 kW System dimensions X7056RS: Approx. 1266 x 2184 x 1626 mm (49.8" x 86.0" x 64.0") (W x D x H) X7056RL: Approx. 1738 x 3166 x 1626 mm (68.4" x 124.6" x 64.0") (W x D x H) Line integration dimensions: X7056RS: +25 mm (1.0"), X7056RL: +25 mm (1.0") Weight: X7056RS: Approx. 2500 kg (5511 lbs), X7056RL: Approx. 3200 kg (7055 lbs) |
