S3088 ultra – High-Speed 3D AOI
S3088 ultra gold
Features
Very reliable high-speed 3D inspection for soldered connections
- Extremely fast AOI camera system
- Scalable, modular camera technology with 3D measuring function
- Greatest inspection depth: reliable inspection of 03015 and fine-pitch components
- Maximum fault coverage - 9 views plus 3D measurement
- Best resolution at angled views
- Height measurement of components
- Extremely high throughput due to FastFlow Handling
- Fast program generation with vVision/EasyPro
- Reading DataMatrix code, bottom up
Viscom-Plus
- Reliable inspection program optimization through integrated verification
- Global libraries, global calibration: Transferability to all systems
- Traceability, SPC, verification, off-line programming and much more
- Robust inspection strategies using the Viscom standard library for solder joint inspections
- Inspection in the shortest cycle time
- Lead-free technology fully supported
- Successful comprehensive IPC-conformant inspection library
- Customer-specific software adaptation
- User interface in nearly every language
- Viscom Quality Uplink for optimization of the entire process
- Complete statistical process analysis
- Independent real-time image processing with Viscom analysis tools
- High-performance OCR software
- Over 30 years of AOI experience included
Defect coverage
Not enough solder | Too much solder | Missing solder |
Solder bridging/short circuit | Tombstone effect | Lifted lead |
Solder defects | Solderability | Contamination |
Missing component | Polarity error | Component displaced |
Rotation | Component damaged | Incorrect component |
Face down component | Component on its side | Twisted pin |
Damaged pin | Component equipped too much | Form defects |
Optional: | ||
Open area analysis | Wobble circle error | Color ring analysis |
OCR | Air holes in the soldered connection | Solder ball/solder spray |
Options
- Freely configurable interfaces to connect various modules
- Communication with MES systems
- Control of label printers and bad-board markers
- Intelligent FIFO buffer control
- Preparation, storage, and printing of error logs
- Automated grayscale value calibration for constant inspection results
- Flexible single and multi-line use of verification and repair station
- Management monitoring through Viscom SPC
- User-friendly real image display providing better verification
Specifications
S3088 ultra | S3088 ultra gold | ||
---|---|---|---|
Inspection scope | |||
Solder joints, placement, solder paste | |||
Camera technology | XM | XMplus | |
Total number of megapixels | Up to 65 | Up to 121 | |
3D sensor technology | |||
- Z-resolution | 0.5 µm | ||
- Range | Up to 30 mm (1.2") | ||
Angular view cameras | |||
- Number of cameras | 4 (8, optional) | 8 | |
Orthogonal camera | |||
- Resolution | 8 µm | 10 µm | |
- Field of view | 40 mm x 40 mm (1.6" x 1.6") | 50 mm x 50 mm (2" x 2") | |
Inspection speed | |||
Up to 50 cm²/s | Up to 65 cm²/s | ||
Software | |||
User interface | Viscom vVision/EasyPro | ||
SPC | Viscom vSPC/SPC (statistical process control), open interface (optional) | ||
Verification station | Viscom vVerify/HARAN | ||
Remote diagnosis | Viscom SRC (software remote control) (optional) | ||
Programming station | Viscom PST34 (optional) | ||
System computer | |||
Operating system | Windows® | ||
Processor | Intel® Core™ i7 | ||
PCB handling | |||
PCB dimensions | 508 mm x 508 mm (20" x 20") | ||
PCB support | Optional | ||
Transport height | 850 - 950 mm ± 20 mm (33.5" - 37.4" ± 0.8") | ||
Width adjustment | Automatic | ||
Transport concept | Single track transport | ||
PCB clamping | Pneumatic | ||
Upper transport clearance | 50 mm (2") | ||
Lower transport clearance | Up to 85 mm (3.4"), 40 mm (1.6") with PCB support | ||
Other system data | |||
Positioning/handling unit | Synchronous linear motors | ||
Interfaces | SMEMA, SV70 | ||
Power requirements | 400 V (other voltages on request), 3P/N/PE, 8 A,4-6 bar working pressure | ||
System dimensions | 997 mm x 1600 mm x 1540 mm (39.3" x 63" x 60.6") (W x H x D) | ||
Weight | Max. 800 kg (1764 lbs) |