X7056RS – 3D AXI/3D AOI
Bestseller among in-line X-ray systems
- Inspection of electronics assemblies populated on one or both sides
- Greatest flexibility through 3D, 2.5D or 2D AXI
- Flat Panel Detectors (FPD) or image intensifiers (depending on application)
- High inspection depth through XM 3D or 8 M camera technology
- Viscom Quality Uplink: process optimization and first-pass yield increase
- Comprehensive IPC-compliant AXI inspection library
- Best in-line AXI resolution for maximum fault coverage
- Optional AOI integration with no loss of speed
- Optional: Open or sealed X-ray tube
- Maximum inspection program optimization through integrated verification
- Global libraries, global calibration: Transferability to all systems
- Simple operation and inspection program generation with EasyPro/vVision-ready
- Traceability, SPC, verification, off-line programming and much more
- Lead-free technology fully supported
- Customer-specific software adaptation
- Minimum footprint in line
- User interface in nearly every language
- Complete statistical process analysis
- Independent real-time image processing with Viscom analysis tools
- High-performance OCR software
- Over 20 years of AXI experience included
| Insufficient solder | Excessive solder | Missing solder |
| Solder bridging/short circuit | Tombstoning | Lifted lead |
| Soldering error | Non-wetting | Contamination |
| Missing component | Polarity defect | Displaced component |
| Rotation | Damaged component | Incorrect component |
| Face down component | Billboarding | Excess component |
| Form defect | Bent lead | Damaged lead |
| THT filling degree | ||
| Optional: | ||
| Open area inspection | Circumference defects | Wicking-up effect |
| Electronic color codes | OCR | Solder balls/splash |
| Blowholes | BGA head-in-pillow |
- Freely configurable interfaces to connect various modules
- Communication with MES systems
- Label printers and bad board markers control
- Intelligent FIFO buffer control
- Preparation, storage and printing of error logs
- Flexible single- and multi-line utilization of the classification station
- Management monitoring through Viscom SPC
- Automated grayscale value calibration to ensure consistent inspection results
- Selective X-ray inspection for process optimization (AXI-OnDemand)
| X7056RS/X7056RL AXI/AOI+AXI |
| X-ray technology | X-ray tube: Closed X-ray tube High voltage: 60 - 130 kV Tube current: 50 - 300 μA Detector: Viscom 2D, 2.5D and 3D detector, 12 Bit grayscale depth Flat Panel Detector, 14 Bit grayscale depth Resolution: Image intensifier: 5, 7, 10 μm/pixel, FPD: 8, 10, 20 µm/pixel, switchable Z-axis adjustment: Powered z-axis tube adjustment X-ray cabinet: In compliance with the German X-ray Regulations (RöV) regarding fully protected devices. Leakage radiation < 1μSv/h |
| Camera technology | XM module - orthogonal camera: Field of view: 40 mm x 40 mm (1.6" x 1.6") XM module - angled view cameras: XM 3D camera technology: XMplus/8M camera technology (optional) |
| Software | User interface: Viscom EasyPro/vVision ready |
| System computer | Operating system: Windows® |
| PCB handling | PCB dimensions (3D X-ray inspection: dimensional restrictions may occur): |
| Inspection speed | AOI: 30 - 50 cm²/s AXI: Depends on application |
| Other system data | Positioning/handling unit: Synchronous linear motors |
