S2088BO-II F – Desktop AOI

Features

Reliable wire bond control with Desktop AOI

  • Precise, reliable inspection down to wire diameters of approx. 25 µm 
  • Wide inspection scope
  • Very simple inspection program generation
  • Economical AOI solution
  • Optimum, ergonomic loading through large opening angle 
  • Completely compatible with Viscom in-line systems (8M)
  • Additional advantages as programming station
Viscom-Plus
  • Maximum inspection program optimization through integrated verification
  • Simple operation and inspection program generation with EasyPro
  • High-power inspection algorithms for all typical wire bond processes
  • Fast image capture process and short analysis times
  • Independent real-time image processing with Viscom analysis tools
  • Traceability, SPC, verification, off-line programming and much more
  • Comprehensive statistical process analysis
  • Customer-specific software adaptations possible
  • User interface available in multiple languages
  • High-performance OCR software
  • Over 30 years AOI experience included
  • Over 20 years bond experience included
Defect coverage
Missing componentMissing ball/stitchMissed solder joint
Slanted component (tilt)Ball/stitch position out of toleranceInsufficient solder
Face down componentBall/stitch geometry deviationSolder bridging/short circuit,
general solder defects
Tombstoning"Golf club"Nonwetting
Contaminated componentContaminated padMissing conductive adhesive
X/Y component displacementMissing wedgeConductive adhesive residue
Component rotation out of toleranceWedge rotation out of tolerance
Damaged componentWedge geometry deviation
Incorrect componentWedge position out of tolerance
Excess componentsContaminated land, capillary imprint
Component on its sideMissing wire
Twisted leadDefective wire course
Damaged leadNot enough clearance to adjacent wires, short circuit
Lifted lead
Reversed polarity
THT hole fill
Void
Scratched chip surface
Edge chipping
Optional:
Open area analysisWobble circle errorElectronic color code analysis
OCRBlow holes in the solder jointSolder ball/solder sputter
Coplanarity inspection
Options
  • Communication with MES systems
  • Control of label printers and bad-board markers
  • Automated grayscale value calibration for constant inspection results
  • Preparation, filing, and printing of defect logs
  • Management monitoring through Viscom SPC
  • User-friendly real image display providing better verification
Specifications
ApplicationBall-bond, wedge bond, wire, die/SMD
Camera technology

Ultra-high resolution VHR module:
Number of modules per machine: Typical 1
Number of mega pixel cameras: 1
Pixel size: Typical 5 μm/pixel or 2.5 μm/pixel, further cameras avialable on request

Standard module 8M-1SRWBond:
Number of modules per machine: Typical 1
Number of mega pixel cameras: 1
Pixel size: Typical 10 μm/pixel, further cameras avialable on request

Software

User interface: Viscom EasyPro
Verification station: Viscom HARAN (integrated into system)
SPC: Viscom SPC (statistical process control), open interface (optional)
Remote diagnosis: Viscom SRC (software remote control) (optional)
Off-line programming: Viscom PST34 (external Programming Station) (optional)

System computer

Operating system: Windows®
Processor: Intel® Core™ i7

PCB handling

Substrate dimensions: 8M-1SRWBond: 600  467 mm (23.6" x 18") (L x W)
VHR module: 152 x 127 mm (5.9" x 5") (L x W), other sizes on request
PCB thickness: 1.0 - 6.0 mm (0.04" - 0.24")
Width adjustment: Manual
Handling unit: Synchronous linear motors
PCB clamping: Mechanical, upwards
PCB contact area: 2.4 mm (0.09")
Upper transport clearance: 15/35 mm (0.59"/1.38") (depending on camera technology − other camera options available on request)
Lower transport clearance: 60 mm (2.36")

Inspection speedUp to 1000 wire bond connections/min.
depending on inspection object characteristics
Other system data

Power requirements: 110 - 240 V, 1P/N/PE, 10 A
Systen dimensions: 1040 x 1476 x 1210 mm (40.9" x 58.1" x 47.6") (L x H x W)
Weight: Max. 140 kg (308 lbs) (without work table)

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