iX7059 Heavy Duty

Inline Inspection of Heavy Inspection Objects with Maximum Precision

  • High-precision Inline X-ray Inspection 
  • Heavy Duty Handling up to 200kg
  • Built for high-power electronics reliability

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iX7059 Heavy Duty Inspection – fast inline inspection with maximum precision

Large, heavy, and solid assemblies – whether encased or as complete models – require 100% quality assurance, depending on the area of application. As a result, perfect-fit inline X-ray inspection in 2D, 2.5D, or 3D is the first choice for high current and high voltage electronics. This is because inspected components and flawless solder joints are the only way to guarantee the necessary functional reliability in cases where, for example, critical solder joints that have air inclusions of an excessive number or size could jeopardize heat dissipation in power electronics and lead to overheating. With its iX7059 product line, Viscom is setting a new standard for fast, high-precision inline X-ray inspection. The special transport system enables seamless handling of inspection objects on workpiece carriers or in soldering frames with a weight of up to 200 kg – a unique feature that offers huge advantages for trending segments such as e-mobility, new energies, and telecommunications.

Poor QFN, insufficient solder volume

Poor THT solder joint, insufficient degree of filling

Poor THT solder joint, good and bad degree of filling

Transformer including THT terminals with varying fill levels

Coil with good and bad THT solder joints

Lower solder ball set not on solder paste pad

The iX7059 Product Family

With the iX7059 product family from Viscom you have 100% quality control in the process line – even with increasing requirements. The innovative and intelligently networked 3D AXI systems enable fast, fully automated inline X-ray inspection of e.g. complex and very large PCBs or heavy, large and enclosed assemblies and solid inspection objects on workpiece carriers.

  • 100% quality assurance
  • Handles up to 200 kg and 2 meters in length
  • Future-ready inline X-ray
  • Fast inspection of heavy electronics
  • Space-saving system design
  • Also ideal for the final assembly line
  • Rapid delivery times

Inspection Images from Viscom’s AXI Systems

Explore a selection of inspection images captured with Viscom’s 3D AXI technology. The gallery demonstrates high-resolution X-ray imaging, reliable defect detection, and precise analysis of hidden solder joints and internal structures. These examples show how advanced AXI inspection supports quality assurance in modern electronics manufacturing, even for complex and densely populated assemblies.

Technical Specifications

 iX7059 Heavy Duty Inspection
X-ray tubeSealed microfocus X-ray tube
High voltage130 kV (up to 180 kV optional)
Tube current300 μA (500 μA)
DetectorFlat panel detector type FPD T2 (FPD T3 and T4 optional), 14-bit grayscale depth
Resolution8 - 30 μm/pixel*
3D image capture modeEvolution 4 as standard, Evolution 5 and Evolution 6 optional for unique dynamic image recordings
X-ray cabinetDesigned to meet requirements for fully protected devices in accordance with
German Radiation Protection Act (StrlSchG) and German Radiation Protection
Ordinance (StrlSchV). Radiation leakage rate < 1 μSv/h
Detector configuration1 FPD on xy-table
User interface Viscom vVision/EasyPro
Statistical process controlViscom vSPC/SPC, open interface (optional)
Verification stationViscom vVerify/HARAN
Remote diagnosisViscom SRC (optional)
Programming stationViscom PST34 (optional)
Scope of inspection 
DefectsAir inclusions/blow holes (voids) in surface soldering, presence, offset, excessive/insufficient solder, solder bridge, solder balls, solder sputter, soldering defects, THT fill level and pin height, nonwetting, contamination, damaged component, missing or incorrect component, imperfect shape, tombstoning, lifted lead, billboarding, supine, twist, wick-up effect (optional)
Operating systemWindows® 
ProcessorIntel®Core™i7
Inspection object sizeUp to 500 mm x 500 mm (19.6" x 19.6") (L x W)*
Inspection object weightUp to 40 kg (88.2 lbs)
Transfer height860 - 980 mm ± 20 mm (33.8" - 38.5" ± 0.7")
Width adjustmentVia manual adjustment
Support area50 mm (1.9")
Transport clearance150 mm (5.9") as standard, more on request
Positioning unitSynchronous linear motor
InterfacesSECS/GEM, SMEMA, IPC Hermes (optional)
Power requirements400 V (other voltages on request), 3P/N/PE, 8 A, 4 – 6 bar working pressure
System dimensions1493 mm x 1654 mm x 2207 mm (58.7" x 65.1" x 86.8") (W x H x D)
Line integration dimension+30 mm (1.1") on both sides
Weight2500 – 3000 kg (5511.5 – 6613.8 lbs)*

Specifications and other system information are subject to change without notice and may differ from the information displayed at the time of ordering.

We make technology safe, reliable and sustainable

Viscom is a global leader in industrial inspection technology, delivering innovative solutions for every inspection task: From AOI, AXI, MXI, and SPI, to Bond Inspection and Conformal Coating Inspection. Powered by intelligent software and AI-driven technologies, Viscom’s award-winning systems help manufacturers worldwide achieve the highest level of quality, precision, and process reliability across industries including automotive, aerospace, semiconductor, medical technology, consumer electronics, and telecommunication.

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