iX7059 Module Inspection

Reliable Inspection of Power Semiconductors

  • Fully automated 3D x-ray & CT inspection
  • Reliable power semiconductor quality control
  • Optimized for IGBT & SiC modules 

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iX7059 Module Inspection – High process efficiency through 3D X-ray and integrated CT

For manufacturers of power semiconductors, such as IGBT modules and SiC chips, compliance with safety and performance requirements is essential. The quality of each individual solder connection of the components ultimately determines whether overheating and thus failure will occur. The new iX7059 Module Inspection offers seamless and reliable quality assurance for this purpose. The fully automatic 3D X-ray system with integrated computed tomography is distinguished by easy-to-classify, accurate layer inspection images and a large inspection scope.
The X-ray system offers flawless handling of frame-based power modules or components on workpiece carriers. The iX7059 Module Inspection is compact and can be easily integrated into a line. There it fulfills - intelligently networked - all smart factory requirements.

Solder inspection of chip layers

Solder inspection of DCB layers
 

DPAK with orthogonal radiography

The iX7059 Product Family

With the iX7059 product family from Viscom you have 100% quality control in the process line – even with increasing requirements. The innovative and intelligently networked 3D AXI systems enable fast, fully automated inline X-ray inspection of e.g. complex and very large PCBs or heavy, large and enclosed assemblies and solid inspection objects on workpiece carriers.

  • 100% quality assurance
  • Handles up to 200 kg and 2 meters in length
  • Future-ready inline X-ray
  • Fast inspection of heavy electronics
  • Space-saving system design
  • Also ideal for the final assembly line
  • Rapid delivery times

Inspection Images from Viscom’s 3D AXI Inspection Systems

Explore a selection of inspection images captured with Viscom’s 3D AXI technology. The gallery demonstrates high-resolution X-ray imaging, reliable defect detection, and precise analysis of hidden solder joints and internal structures. These examples show how advanced AXI inspection supports quality assurance in modern electronics manufacturing, even for complex and densely populated assemblies.

Technical Specifications

X-ray technology

iX7059 Module Inspection
X-ray tubeSealed microfocus X-ray tube
High voltage130 kV (up to 180 kV optional)
Tube current500 µA
DetectorFlat panel detector type FPD T2 (FPD T3 and T4 optional), 14-bit grayscale depth
Resolution9,5 – 25 µm/Pixel
3D image capture modeEvolution 4 as standard, Evolution 5 and 6 optional for unique dynamic image recordings
X-ray cabinetDesigned to meet requirements for fully protected devices in accordance with the German Radiation Protection Act (StrlSchG) and the German Radiation Protection Ordinance (StrlSchV). Radiation leakage rate < 1 µSv/h

Software

 
User interfaceViscom vVision/EasyPro 
Statistical process control Viscom vSPC/SPC, open interface (optional) 
Verification station Viscom vVerify/HARAN 
Remote diagnosis Viscom SRC (optional)
Programming station Viscom PST34 (optional)

Scope of inspection

 
InspectionTwisted, missing or wrong component, hidden blow holes (voids) in surface soldering and THT solder joints

 

System Computer

 
Operating systemWindows® 
ProcessorIntel® Core™ i7

PCB Handling

iX7059 Module Inspection
Product dimensionsUp to 1000 mm x 660 mm (39.4" x 26") (L x W)*
Product weightUp to 15 kg (33 lbs)
Transfer height860 – 980 mm ± 20 mm (33.9" – 38.6" ± 0.8") 
Width adjustmentAutomatic during setup 
ClampingPneumatic 
Support area3 mm (0.1") 
Upper transport clearanceUp to 50 mm (2")
Lower transport clearanceUp to 50 mm (2")

Other system data

 
Positioning unitSynchronous linear motor 
InterfacesSECS/GEM, SMEMA, IPC Hermes (optional)
Power requirements 400 V (other voltages on request), 3P/N/PE, 8 A, 4 - 6 bar working pressure 
System dimensions 1493 mm x 1654 mm x 2207 mm (58.8" x 65.1" x 86.9") (W x H x D)
Line integration dimension+30 mm (1.2") on both sides
Weightca. 2500 – 3000 kg (5512 – 6614 lbs)

Specifications and other system information are subject to change without notice and may differ from the information displayed at the time of ordering.

We make technology safe, reliable and sustainable

Viscom is a global leader in industrial inspection technology, delivering innovative solutions for every inspection task: From AOI, AXI, MXI, and SPI, to Bond Inspection and Conformal Coating Inspection. Powered by intelligent software and AI-driven technologies, Viscom’s award-winning systems help manufacturers worldwide achieve the highest level of quality, precision, and process reliability across industries including automotive, aerospace, semiconductor, medical technology, consumer electronics, and telecommunication.

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