iS6052 CCI

Automatic inspection of fluorescent conformal coatings

  • UV-enhanced coating detection 
  • High-resolution defect identification
  • Flexible inspection for complex PCBs

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iS6052 CCI – rapid and reliable conformal coating inspection for sensitive electronics

In industries such as automotive, aerospace, medical and telecommunications, ensuring the reliability of technical end products is paramount. Following soldering, circuit boards require protective coatings to safeguard electrical contacts against moisture, corrosion and environmental contaminants, thereby guaranteeing long-term functionality. Viscom's automatic conformal coating inspection system addresses this critical need by meticulously examining circuit boards for the presence of coating, surface defects and coating thickness.

The iS6052 CCI system stands out with its integrated UV LEDs, which effectively enhance the contrast between coated and uncoated areas. Featuring a camera resolution of up to 12 μm/pixel, this system offers unparalleled clarity, making it easy to identify cracks, blisters, smears and coating splatter, even on surfaces with thin or silicone-containing coatings that may have weaker reflective properties.

Moreover, with an upper transport height of 115 mm, the iS6052 CCI system ensures flexibility during final inspections of fully assembled PCBs. This versatility allows for comprehensive quality assessments, further enhancing the reliability and performance of end products across diverse industries.

Optiboard Image

UV Color

UV grey

Angle color

Angle UV color

Angle UV grey

Inspection Images from Viscom’s 3D AOI Systems

Explore a selection of inspection images captured with Viscom’s 3D AOI technology. The gallery highlights the high image quality, precise 3D visualization, and reliable detection that support quality assurance in modern industries. These examples demonstrate how advanced inspection enables accurate analysis of components and solder joints, even in challenging applications.

Technical Specifications

Camera technology

XMe CCI XMe CCI Extended 8M-II-105 mm
Angled view cameras   
Number of megapixel cameras 48
Orthogonal camera   
Resolution12 µm 12 µm 15 µm
Field of view 50 mm x 50 mm (1.9" x 1.9") 50 mm x 50 mm (1.9" x 1.9") 38.9 mm x 29.2 mm (1.5" x 1.1")
Inspection Speed Up to 60 cm2 /s Up to 60 cm2 /s 20 – 40 cm2 /s
Layer thickness measurement0.6 s per Field of View*0.6 s per Field of View*upon request

Software

 
User interface Viscom vVision
Statistical process control Viscom vSPC/SPC, open interface (optional) 
Verification stationViscom vVerify 
Remote diagnosisViscom SRC (optional) 
Programming station Viscom PST34 (optional)

Scope of inspection

 
Conformal coatingStandard and special coatings
ScopeDry and wet inspection, integrity of coated areas and defects in the coating, layer thickness measurement
DefectCoating splatter, coating smearing, scratches, blisters, orange peel

System computer

 
Operating system Windows® 
Processor Intel®Core™i7

PCB handling

XMe CCIXMe CCI Extended8M-II-105 mm
PCB dimensions 440 mm x 508 mm (17.3" x 20"), Longboard option available for circuit boards up to 720 mm (28.3") in length**440 mm x 508 mm (17.3" x 20"), Longboard option available for circuit boards up to 720 mm (28.3") in length**440 mm x 508 mm (17.3" x 20"), Longboard option available for circuit boards up to 720 mm (28.3") in length**
PCB support OptionalOptionalOptional
Transport height 900 – 950 mm ± 20 mm (35.4" – 37.4" ± 0.7")900 – 950 mm ± 20 mm (35.4" – 37.4" ± 0.7")900 – 950 mm ± 20 mm (35.4" – 37.4" ± 0.7")
Width adjustment AutomaticAutomaticAutomatic
Transport concept Single-track transport systemSingle-track transport systemSingle-track transport system
PCB clamping PneumaticPneumaticPneumatic
Upper transport clearance Up to 115 mm (4.5”) 
80 mm (3.1”) with layer thickness sensor
Up to 115 mm (4.5”) 
80 mm (3.1”) with layer thickness sensor
Up to 105 mm (4.5")
Lower transport clearance 50 mm (1.9"); 
40 mm (1.5") with PCB support
50 mm (1.9"); 
40 mm (1.5") with PCB support
50 mm (1.9"); 
40 mm (1.5") with PCB support

Other system data

 
Positioning unit Synchronous linear motor 
InterfacesSMEMA, Hermes 
Power requirements 230/400 V, 50 Hz, 3P/N/PE +/- 10%; 4 – 6 bar working pressure 
System dimensions 997 mm x 1756 mm x 1753 mm (39.2" x 69.1" x 69") (W x D x H) 
Weight Approx. 820 – 920 kg (1807.7 – 2028.2 lbs)

Specifications and other system information are subject to change without notice and may differ from the information displayed at the time of ordering.

We make technology safe, reliable and sustainable

Viscom is a global leader in industrial inspection technology, delivering innovative solutions for every inspection task: From AOI, AXI, MXI, and SPI, to Bond Inspection and Conformal Coating Inspection. Powered by intelligent software and AI-driven technologies, Viscom’s award-winning systems help manufacturers worldwide achieve the highest level of quality, precision, and process reliability across industries including automotive, aerospace, semiconductor, medical technology, consumer electronics, and telecommunication.

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