Battery Manufacturing

Smarter Inspection. Stronger Batteries.

Advanced X-ray inspection gives battery manufacturers a detailed view inside every cell. Innovative solutions detect critical deviations early while supporting efficient, scalable production for tomorrow’s energy storage needs.

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Battery Manufacturing

Battery Inspection for High-Performance Manufacturing

The growing demand for high-performance lithium-ion batteries requires reliable manufacturing processes and precise quality control at every production stage. Viscom’s Battery Inspection Business Unit, powered by Exacom, delivers advanced X-ray inspection and inline metrology solutions for modern battery manufacturing. Designed for cylindrical, pouch, prismatic, stacked, and coin cells, the systems enable reliable non-destructive inspection of internal battery structures throughout the production process. 

Using high-precision X-ray technology, manufacturers can detect defects, misalignment, contamination, and process deviations at an early stage to improve battery quality, production efficiency, and operational safety. Developed for high-volume battery production and gigafactory environments, Exacom’s inspection solutions help reduce scrap rates, optimize manufacturing processes, and support the growing demand for safe and reliable energy storage systems.

Battery Inspection Solutions

From electrode stacking and cell assembly to final battery inspection, Exacom’s advanced X-ray inspection systems and inline metrology solutions reveal hidden defects across every stage of battery manufacturing. High-resolution non-destructive inspection ensures reliable cell quality, optimized production processes, and maximum operational safety for next-generation energy storage systems. 

Coin Cell Inspection

We inspect coin cells for structural defects, contamination, alignment errors, and assembly deviations. Tray-based 2D X-ray inspection enables 100% inspection of multiple cells simultaneously at up to 60 PPM for consistent quality. 

Stacked Cell Inspection

We inspect stacked cells for layer misalignment, contamination, structural defects, and process deviations. High-resolution 2D and inline 3D X-ray inspection provides 100% inspection of all stack sizes for reliable quality control.

Cylindrical Cell Inspection

We inspect cylindrical cells for internal defects, contamination, alignment issues, and process deviations. High-speed integrated track solutions provide 100% 2D X-ray inspection at up to 175 PPM for efficient inline quality assurance. 

Why choose Viscom?

We make technology safe, reliable and sustainable!

40 Years of Expertise

Four decades of inspection know-how, combining deep industry knowledge with proven innovation to deliver trusted inspection solutions.

100% Defect Detection

Always advancing with the latest inspection solutions to achieve the highest detection rates and support zero-defect manufacturing.

Award-Winning Inspection Solutions

Industry-leading inspection systems recognized worldwide for outstanding performance, precision, and reliability across every production stage.

Connect with your Regional Viscom Expert

With a global network of offices and partners, Viscom is always close by, delivering advanced inspection solutions and systems for every inspection challenge in the industry.

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Applications

Battery Cell Inspection

Advanced X-ray inspection solutions from Viscom and Exacom enable the reliable detection of internal defects in battery cells, ensuring precise quality control throughout the manufacturing process. 

 

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