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3D AXI3D AOI

Ultra-fast Handling Meets Outstanding Image Quality

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3D AXI3D AOI
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X7056-II – An Innovative Inline X-ray System

The X7056-II's state-of-the-art X-ray technology ensures precise inspection of high-end electronics. The inline X-ray system has won five international awards for its extremely high throughput and outstanding image quality. Even concealed solder joints and components are displayed as crystal-clear slice images to guarantee seamless quality control. The option to also integrate AOI inspection within the system and to perform combined inspections is a special feature of the X7056-II – an efficient, space-saving highlight that provides fast and comprehensive inspection results.

Inspection scope

  • System can be used as a 3D AXI system or combined 3D AXI / 3D AOI
  • Revolutionary xFastFlow handling concept for changing printed circuit boards in as little as 4 seconds
  • Ultra-thorough inspection of single or double-sided electronic assemblies
  • Three different flat panel detector sizes for scalable throughput
  • Fast inspection program creation thanks to 3D analysis and an IPC-compliant AXI inspection library
  • Maximum inspection program optimization through integrated verification
  • Additional vertical slices for optimum analyses and dependable verification
  • High-quality 3D AXI volume calculation with planar CT
  • Global libraries, global calibration: Transferability to all systems
  • Automated grayscale value calibration for consistent inspection results
  • Traceability, statistical process control, offline programming, multiline verification
  • Viscom Quality Uplink: Effective networking and process optimization

Optional:

  • Freely configurable interfaces for connecting various modules
  • Control of label printers, bad-board markers and FIFO buffers
  • Communication with MES systems
  • Support for M2M communication standards such as SMEMA, IPC-CFX,
    The Hermes Standard, and JARAS 1014
Components: BGA up to 0.3 mm pitch, QFN, DFN, LGA, THT/THR, LEDs
Solder joints: Visible and concealed solder joints
Defects/Features: Air inclusions/blow holes in solder joints (voids), presence, misalignment, excessive/insufficient solder, bridging, solder balls, solder sputter (optional), soldering defects, nonwetting, contamination, damaged component, missing or incorrect component, imperfect shape, tombstoning, lifted leads, billboarding, face down, rotation, polarity, solder wicking (optional), head-in-pillow (balls), THT filling degree and pin height
Combined AOI/AXI: character recognition, color recognition, barcode recognition, OCR (optional), analysis of free surfaces (optional)
   
DIMENSIONS  
System housing: 1493 mm x 1631 mm x 2251 mm (W x H x D)
  Width with xFastFlow: 1933 mm
   
SENSOR SYSTEM  
Detector: Flat panel detectors (FPD), 14-bit grayscale value depth
Resolution: 6 - 30 μm/pixel (depending on configuration)
Configuration: 1 FPD on X/Y table, 5 fixed FPDs (additional available upon request)
   
INSPECTION  
Inspection methods: 2D, 2.5D, 3D as X-ray only or as combined AOI/AXI system
Speed: AOI 65cm²/s, AXI depends on configuration
   
HANDLING  
PCB dimensions: 450 mm x 350 mm (L x W)
   
SOFTWARE  
User interface: Viscom vVision/EasyPro

ADVANTAGES AT A GLANCE

  • Maximum inspection result stability
  • Ultra-fast inspection times
  • Maximum flexibility
  • Combined AOI/AXI saves space
  • Long-term investment security

AWARD WINNING INNOVATION

A five-time award winning system
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Expert opinion

"Customers who attend our system demonstrations are amazed time and again by how easy it is to operate the X7056-II. Combining 2D and 3D inspection increases the speed of inspection even further and provides the best defect coverage. The ultra-fast handling of three PCBs at the same time is in any case absolutely convincing."
Harry Roeckener
Sales Application Engineer, Viscom AG