iS6052 CCI – rapid and reliable conformal coating inspection for sensitive electronics
In industries such as automotive, aerospace, medical and telecommunications, ensuring the reliability of technical end products is paramount. Following soldering, circuit boards require protective coatings to safeguard electrical contacts against moisture, corrosion and environmental contaminants, thereby guaranteeing long-term functionality. Viscom's automatic conformal coating inspection system addresses this critical need by meticulously examining circuit boards for the presence of coating, surface defects and coating thickness.
The iS6052 CCI system stands out with its integrated UV LEDs, which effectively enhance the contrast between coated and uncoated areas. Featuring a camera resolution of up to 12 μm/pixel, this system offers unparalleled clarity, making it easy to identify cracks, blisters, smears and coating splatter, even on surfaces with thin or silicone-containing coatings that may have weaker reflective properties.
Moreover, with an upper transport height of 115 mm, the iS6052 CCI system ensures flexibility during final inspections of fully assembled PCBs. This versatility allows for comprehensive quality assessments, further enhancing the reliability and performance of end products across diverse industries.
- Precisely detects missing or defective conformal coatings
- Easily adaptable to various conformal coatings
- Upper transport clearance of up to 115 mm
- Angled views for reliable inspection of/on component pins
- Wet inspection enables a check before the conformal coating cures
- Special premium-grade, high-power LEDs can be used for coatings containing silicone or particularly thinly applied coatings that are less reflective
- Global libraries, global calibration: transferability to all systems
- Maximum inspection program optimization through integrated verification
- Global libraries, global calibration: transferability to all systems
- Verification, off-line programming and much more
- Complete statistical process analysis
- Independent real-time image processing with Viscom analysis tools
- High-performance OCR software
- optional connection to the digital multi-purpose platform vConnect
| Conformal coating: | Standard and special coatings |
| Scope: | Dry and wet inspection, integrity of coated areas and defects in the coating, layer thickness measurement |
| Defect: | Coating splatter, coating smearing, scratches, blisters, orange peel |
| DIMENSIONS | |||
| System housing: | 997 mm x 1756 mm x 1753 mm | ||
| (39.2" x 69.1" x 69") (W x D x H) | |||
| CAMERA TECHNOLOGY | |||
| Orthogonal camera: | XMe CCI | XMe CCI Extended | 8M-II-105 mm |
| Field of view size: | 50 mm x 50 mm (1.9" x 1.9") | 50 mm x 50 mm (1.9" x 1.9") | 38.9 mm x 29.2 mm (1.5" x 1.1") |
| Resolution: | 12 μm | 12 μm | 15 µm |
| Angled view cameras: | |||
| Megapixel cameras: | no | 4 | 8 |
| INSPECTION | |||
| Inspection scope: | Cracks, defect locations, completeness, smearing, splashes, dry coating inspection | ||
| HANDLING | |||
| PCB dimensions: | 440x508 mm (17,3" x 20") | ||
| Longboard option available for circuit boards up to 720 mm (28.35") in length* | |||
| SOFTWARE | |||
| User interface: | Viscom vVision | ||
| Statistical process control: | Viscom vSPC/SPC, open interface (optional) | ||
| Verification station: | Viscom vVerify | ||
| Remote diagnosis: | Viscom SRC (optional) | ||
| Programming station: | Viscom PST34 (optional) | ||
| *depends on the individual configuration. Please contact us. |
Advantages at a glance
- IPC-compliant assembly inspection
- Designed specifically for cost-effective mass production
- Meets the most demanding cycle time requirements
- Integrated verification for fewer false calls
